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1. Receiving and Storage
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Local and imported parts are
supplied to JF Rubber by accredited
suppliers. JF Rubber implements
The FIFO principle in storage and
handling of parts and chemicals. |
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2. Incoming Inspection |
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Compound Master Batches are tested on rubber
properties requirements. Test equipments includes
Tensile Meter, Rheometer(ODR), hardness tester
and electronic densimeter. |
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3. Chemicals Preparation
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JF Rubber utilizes an automated weighing scale for the preparation of
chemicals prior to its mixing process.
The automation implements the principle of error detection in the weighing activity.
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4. Final Mixing
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Final Mixing is performed in open mills.
Mixing quantity ranges from 25- 40 kgs
per batch. |
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5. In-process Rheology Test
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Sample piece taken from final mixed
batch for rheology verification.
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6. Cutting and Weighing
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Cutting by auto cutters to achieve desired rubber dimensions for feed strips. |
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7. Production-Curing
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Rubber curing by compression, injection and vacuum moulding technology.
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PRODUCTION PRESS MACHINES
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COMPRESSION
- PLC OPERATED
- CAP : 100T MIN /200T MAX
- PLATEN SIZE UP TO 650MM
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INJECTION
- PLC OPERATED
- HIGH VOLUME CAPACITY
- AUTOMATIC FEEDER
- BUILT IN PHOTO SENSOR
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VACUUM
- PLC OPERATED
- CAP : 150T MIN /350T MAX
- PLATEN SIZE UP TO 850MM
- BUILT IN SENSOR INTERLOCK
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8. Finishing
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Excess rubber flashes are removed by manual finishing. JF Rubber
utilizes Deflashing technology for carrying out finishing of small
rubber parts.
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9. Quality Control Inspection
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All rubber parts and products undergo 100%
Visual Inspection before final packaging.
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10. Final Packing
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Final packing follows Customer
packing requirements.
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11. Pre-Delivery Inspection
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Outgoing Quality Inspection is performed by sampling of products
for each product representative lot.
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12. FG Storage and Delivery
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